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[DIY-Cable] PLC “LS/LG” Programing Cable

Creating Your Personal LS/LG PLC Programming Cable: A Comprehensive Step-by-Step Manual

Introduction

Programming cables are indispensable tools when it comes to configuring and communicating with programmable logic controllers (PLCs).

In this guide, we will walk you through the process of creating your own LS/LG PLC programming cables for various series, including COM DB-9 Female, COM DB-9 Male, Mini DIN 6 Pin Male (PS/2 Jack, which you can repurpose from an old mouse port), Master-K/Glofa Series Programming Cable, and XGB/XGT/XBT/XBM Series Programming Cable.

By following these steps, you can save money and have the flexibility to customize your cables to meet your specific requirements.

Materials Required:

To create your own LS/LG PLC programming cables, you will need the following materials:

[DIY-Cable] PLC “LSLG” Programing Cable1
  1. COM DB-9 Female Connector
  2. COM DB-9 Male Connector
  3. Mini DIN 6 Pin Male Connector (PS/2 Jack from an old mouse port)
  4. Master-K/Glofa Series Diagram Programming Cable
  5. XGB/XGT/XBT/XBM Series Diagram Programming Cable
  6. Soldering Iron and Soldering Wire
  7. Heat Shrink Tubing
  8. Wire Strippers and Cutters

Step-by-Step Guide:

Follow these steps to make your own LS/LG PLC programming cables:

[DIY-Cable] PLC “LSLG” Programing Cable1
  1. Prepare the Cables:
    • Start by cutting the Master-K/Glofa Series Diagram Programming Cable to your desired length.
    • For the XGB/XGT/XBT/XBM Series Diagram Programming Cable, also cut it to the desired length.
  2. Identify the Pinout:
    • Refer to the pinout diagrams provided for both cable types to ensure you connect the correct wires to the connectors.
  3. Solder the Connections:
    • Strip the insulation from the cable ends to expose the wires.
    • Connect the wires to the appropriate pins on the COM DB-9 Female Connector and COM DB-9 Male Connector.
    • For the Mini DIN 6 Pin Male Connector (PS/2 Jack), connect the wires as indicated in the diagram.
  4. Insulate the Connections:
    • Slide heat shrink tubing over the soldered connections.
    • Apply heat to the tubing to shrink it, insulating and protecting the soldered joints.
  5. Test the Cables:
    • Before using the cables with your LS/LG PLC, perform a thorough test to ensure they work correctly.
  6. Connect to the PLC:
    • To begin with, plug the appropriate end of the cable into the corresponding communication port on your LS/LG PLC. Additionally, ensure that the connection is secure and properly aligned. Moreover, verifying the connection at this stage helps prevent communication errors and ensures reliable operation.
  7. Software Configuration:
    • First, install the required software or drivers on your computer to enable communication with LS/LG PLCs. In addition, make sure that you are using the latest versions to ensure compatibility. Moreover, completing this step correctly helps prevent connection issues and allows for smooth operation with your PLC system.
    • Next, configure the software to use the appropriate COM port to which your cable is connected. In addition, verify that the selected port matches the one assigned by your operating system. Furthermore, ensuring the correct configuration helps prevent communication errors and allows the software to operate smoothly.

Different Cable Types:

[DIY-Cable] PLC “LSLG” Programing Cable1

  1. COM DB-9 Female and COM DB-9 Male:
    • These connectors are, in fact, commonly used for RS-232 serial communication with LS/LG PLCs. Moreover, they provide a reliable interface for data transfer between devices. In addition, their widespread adoption ensures compatibility across various industrial setups and applications.
    • First and foremost, ensure that you have the correct pinout information before attempting to create the cable for your specific PLC model. In addition, verifying this information beforehand helps prevent potential connection errors. Moreover, it ensures that the cable will function properly and reliably once assembled.
  2. Mini DIN 6 Pin Male (PS/2 Jack):
    • Interestingly, you can repurpose an old PS/2 mouse port for this connector, thereby making it a cost-effective choice. In addition, this approach not only saves money but also reduces electronic waste. Furthermore, it provides a practical solution for adapting existing hardware without the need for additional purchases.
    • To begin with, carefully follow the pinout diagram provided for your specific PLC model. Additionally, double-check each connection to ensure accuracy. Moreover, adhering closely to the diagram helps prevent potential errors and ensures proper functionality of your setup.

Conclusion:

Creating your own LS/LG PLC programming cables is a practical and economical solution for interfacing with your PLCs. By following the steps outlined in this guide and referencing the provided pinout diagrams, you can craft cables tailored to your needs. Whether you’re working with the Master-K/Glofa Series or the XGB/XGT/XBT/XBM Series, this DIY approach allows you to have reliable and customizable cables for programming and communication with your LS/LG PLCs.

Technical Guides
What Is a Programmable Logic Controller (PLC)? Full Explanation
What is HMI? Human-Machine Interface (HMI)-Full Explanation
What is a Variable Frequency Drive?-It’s complete guidelines
What Is a Servo drive and How Does it Work? It’s complete guidelines

Manual PDF
[PDF] Delta PLC DVP-ES2/EX2/SS2/SA2/SX2/SE&TP Operation Manual Free Download
Delta HMI-DOPSoft User Manual Free Download [PDF]

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